Intelligent Sorting & Matching System for Glass Manufacturing

Horizontal Glass Sorting System for Cutting & Edging
DS-LP-H Series

The DISAI DS-LP-V- series is a multilayer horizontal sorting and buffer system for glass after cutting and before edging. It stores and organizes glass panels according to the required production sequence, helping maintain an orderly material flow between cutting, edging and tempering. The system can also be used as storage before tempering and work with a layout table to support furnace loading planning and reduce manual handling.

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PRODUCTS

Intelligent Glass Sorting & Matching Systems

Explore DISAI sorting solutions for different glass-processing stages. Choose a horizontal system for glass flow after cutting, or a vertical system for glass pairing and sequencing before insulating glass production.

Intelligent Vertical Cage Type Arrangement System

Intelligent Vertical Glass Sorting & Pairing System

A vertical rack-based system that organizes glass panels by work order and pairing requirements. It supports orderly, sequenced output before the insulating glass line and helps reduce manual matching work.

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Intelligent Multilayer & Ladder Horizontal Arrangement System

A multilayer horizontal system for temporary storage, sorting and sequenced output of cut glass. It helps keep material flow organized between cutting, edging and tempering.

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Competitive Advantages

Why Choose DISAI

DISAI stands out in the intelligent sorting and matching market through relentless innovation, proven reliability, and a customer-first approach. Here’s why leading companies trust us.

AI Accuracy

Our proprietary deep learning model achieves 99.9% sorting accuracy even on mixed, overlapping, or deformed items – 20% higher than industry average.

Rapid Deployment

Standard systems can be installed and operational within 3 weeks; custom solutions in 8–10 weeks. On-site training takes only 2 days.

Low Total Cost of Ownership

30% energy savings compared to pneumatic sorters, minimal maintenance (only belt replacement every 18 months), and software upgrades included for 3 years.

Scalable Architecture

Start with 20 chutes and expand to 500 without replacing core hardware. Add modules like auto-bagging or label verification as needed.

Proven ROI

Average payback period of 12–18 months for standard deployment, with labor savings of 60–80% and error reduction of 99%.

Comprehensive Support

24/7 remote monitoring, lifetime technical support, and a 2-year comprehensive warranty covering parts and labor.

Global References

Over 200 systems installed in 15 countries, with repeat orders from clients in e-commerce, logistics, and manufacturing.

SYSTEM FEATURES

Key Features of DISAI Glass Sorting Systems

DISAI provides horizontal and vertical sorting solutions for different glass processing stages. Available functions and system configurations should be confirmed according to the selected model and project requirements.

Production-Stage Sorting

Two system types are available for different production stages: glass flow after cutting and before edging, or glass pairing and sequencing before insulating glass production.

Order-Based Pairing and Sequencing

The DS-LP-V Series is designed to organize glass panels for pairing, sequencing and output according to work orders and the selected working mode.

Multilayer Storage and Buffering

The DS-LP-H Series uses a multilayer ladder-type structure to store and organize glass after cutting, supporting the flow to subsequent edging or tempering processes.

Program-Controlled Glass Output

Configured sorting rules help organize glass output according to the production workflow. Actual functions depend on the model, working mode and project configuration.

Support Services

Project Planning & Technical Support

Our engineering team develops a tailored system layout based on your factory drawing, available space and production requirements. Through ongoing online communication, we refine the proposal with you until the layout and configuration are confirmed.

Share Your Layout

Send us your factory layout, glass sizes and production flow for an initial evaluation.

Engineering Layout Design

Our engineers prepare a proposed system layout and configuration to match your available space and process requirements.

Review and Confirmation

We discuss the proposal with you online, adjust details where needed, and confirm the final solution together.

Installation & Commissioning

On-site installation by our certified team, typically 5–10 days depending on complexity.

Training

Hands-on training for operators (4 hours) and for maintenance staff (8 hours). Includes documentation and video tutorials.

Go-Live & Optimization

We stay on-site for the first shift to monitor performance and fine-tune parameters. Remote optimization continues for the first month.

FAQ

Intelligent Sorting & Matching System FAQs

The DS-LP-V Series is designed for pairing and sequencing glass before insulating glass production. The suitable working mode depends on the production workflow and system configuration.

Available glass sizes depend on the selected model and project configuration. Please refer to the technical parameters on each product page, or share your common glass size range for an initial evaluation.

Please share your glass size range, glass thickness, current production process, available layout space. This information helps us evaluate a suitable system configuration.

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Partner Support

Service First

Discuss Your Glass Sorting Requirement

Share your requirements and we’ll help you find the right solution for your business.

Get a quick quote

We typically confirm within 24 hours.

Vertical Glass Sorting System for Insulating Glass